DOUGLAS SCRUB MUD BRICK CHALLENGE

FACT SHEET

Materials

Test your soil

Moisten a handful of soil and form it into a ball, as firmly as possible, drop it onto a hard surface. If it crumbles on impact then the soil is of the sandy type if it flattens somewhat before breaking then the soil contains a fair amount of clay.

Bricks should be made with a mixture of soil and sand, too sandy and they will not keep their form, too much clay and they will crack. If the soil is one with a high clay content then straw should be added to it to prevent cracking as the brick dries out.

A more accurate method is to put a cup of dry soil in a mining dish or a washing up dish and wash the sample with ample water in the same way as gold was panned, until the water becomes clear. This means that the clay has been washed away and the remaining sand can be measured. The sample needs to more than half clay to be suitable for mud bricks.

If your soil has a high clay content then you will need to mix in some builders sand.

At Douglas Scrub almost pure clay can be obtained from Tobichi Waterhole adjacent to the mud hut. Remove any sticks and stones from the clay then mix 8 spades of clay with 3 spades of sand to obtain the correct mix of clay and sand. Also during the mixing process, add straw cut into small pieces.

Mixing

Once you have worked out the correct mix of clay and sand put your soil (sand and clay) into a wheelbarrow and mix in some water. Mix with your hands until the mixture is like heavy porridge but not 'sloppy'. You can also mix it in a hole in the ground and 'puddle' on it with bare feet!

Add straw cut into small pieces (especially if your soil has a high clay content).

HINT: if you have younger children, have them mix small amounts of clay and sand in a bucket or icecream container, add all the mixture to the barrow then mix all together.

The Mould



Make a simple bottomless mould from four pieces of scrap timber. 300mm x 460mm x 100 mm high. Frames are available to borrow contact Jan Forrest 08) 82978230 or via email: janfhm@senet.com.au

Place it on a clean flat surface so the lower surface of the bricks is smooth. The moist earth is then shoveled into this and kneaded to remove any air bubbles. Scrape off any surplus earth with a short piece of timber to give the block a flat top surface. The mould is then lifted from the brick and laid down next to it, and another brick is made.

Do not touch the bricks until they are dry enough to lift and this should generally be about three days. Then, carry them from the casting area and stack to cure. Stand them on their edges with space between each brick so that the air can circulate. It should take about three weeks for the bricks to cure sufficiently to be used.

Alternatively you can make a mould where three or more bricks can be made at the one time.

When you have made your mud bricks

Deliver to Douglas Scrub or Guide House or contact janfhm@senet.com.au to make other arrangements.

Acknowledgements

Dawn McCullock 1985 State Camp co-ordinator
Australian Traditional Bush Crafts Ron Edwards Summit Books.


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